Highly specialized manufacturing of micro-precision coiled and formed wire products. Product categories consist of spring, coil, wireform, and Swiss machine capabilities in medical-grade wire diameters down to .001 in. (shaped or rounded), for external and implantable components. Capabilities include springs, multi-filar coils to 12ft., machine, laser welding, taper grinding, ISO Class 7 cleanroom, and finishing. Unique and/or challenging applications are our specialty. The company offers superior technical support for medical device development and is ISO 13485 certified.

 
 
Springs and Coils

Precision Swiss CNC machining to producing complex machined components. High accuracy and precision machining of very small features. Capabilities consist of highly precise milling, tapping, turning, boring and drilling.

Swiss CNC can be used to manufacture a wide range of components such as
medical screws, micro gears, micro nozzles, long slender pins, laparoscopic and other medical device components, implants, aerospace components and electronic contacts for connectors.

 
Machining

Manufacturing of specialty hypodermic
needles and cannula components
for the medical device industry.
The companies capabilities mainly consist in
point grinding, notching, EDM, laser welding, laser cutting, marking, bending, and ECG.

 
Needle Components 

Extreme precision ID/OD and centerless grinding services for highly complex, intricate cylindrical components. Certified and offers super-precision hypo tubes, complex guidewires, stylets, mandrels, core pins, polymers, catheters, and other critical implants device components. Cardiovascular, neurovascular, neuromodulation, and ophthalmological are typical end users.

 
Centerless Grinding
Laser Applications

Advanced precision contract manufacturing services, using specialist capabilities in laser micromachining and Swiss CNC machining. We handle the most complex and demanding precision manufacturing challenges, providing advanced capabilities and complete assurance to our clients.

 
coatedwires.jpg

As medical devices become smaller and more compact, the use of Parylene coatings finds increasing value due to its molecular level deposition. Thin film, pinhole-free Parylene conformal coatings provide the ultimate protection for life-saving devices and instruments in the medical industry. Inert, vacuum deposited Parylene is biocompatible and biostable and offers excellent dry-film lubricity, thermal stability, moisture, chemical and dielectric barrier protection. Additionally, Parylene is FDA-approved (with a USP XXII, Class VI biocompatibility rating) and is safe for use within the body. PTFE, hydrophilic or other precious materials as function-enhancing coatings.

In connection with medical devices, coatings are generally applied to reduce friction or provide electrical insulation, but other properties may also be obtained.

Typical coated devices include Catheters, Canulla, Guide Wires, Cores, Spirals, Thread, Springs and Needles.

Medical devices are surface-treated in Class 8 and 9 cleanrooms or a controlled environment.

 
Coatings

Delivering the highest quality stainless-steel tubing and cannulae to the exacting requirements of the medical industry. We control every step of the process, from melting through manufacturing. Sources custom stainless-steel compositions fabricated to the narrowest specifications and inspects every millimeter of product.

 
Stainless Steel Tubing
Molding/Mirco-Molding

Precision manufacturing micro-injection molding and injection molding. Committed to ongoing total quality improvements and exceeding our customer's expectations. Facilities are ISO 13485:2003 certified and class 10K cleanroom certified.

 

Complex extrusions finished catheters and devices for the minimally invasive medical device market. Provides design and manufacturing expertise- from concept development to finished product- for a wide variety of extrusion and catheter-based medical devices.

 
Extrusions

Manufacturing guide wires and dispensers for more than 25 years' experience and know-how in the field of development, manufacturing and sales of guide wires for the medical market.

Producing
stainless-steel guide wires with or without PTFE coating, and hydrophilic guide wires with a nitinol core. These products are offered as sterile CE-marked products.

In addition to our extensive standard range, we offer guide wires and dispensers as customized specialty products.

 
Guide Wires
Medical Wire

Fine wire products engineered with cutting edge on-line gauging to deliver outstanding dimensional precision and reliability. Our process engineers generate comprehensive statistical reports for each production cycle, using the latest data acquisition systems and real-time monitoring techniques. This enables us to manufacture ultra-fine wires with micro-scale diameter and widths. Each of our fine wire spools – whether round, flat, or custom-shaped – is then meticulously wound to guarantee tolerance consistency and ensure downstream performance.- Stainless Steel, 304V, 304LVM, 316LV, Nitinol, Cobalt, MP35N, Tungsten, Silver Plated Copper, Platinum, Platinum Iridium, Platinum Nickel and Platinum Tungsten.

 
PTFE Tubing

Manufacturer of hoses and shrink tubing made of extruded Fluoropolymers, Specifically PTFE, ETFE, PFA, LDPE, FEP, THV, PVDF. 50 plus years of experience, Class VII clean room,. PTFE 4:1, 2:1, FEP 1:3:1, 1:6:1 Our PTFE heat-shrinkable tubing with a shrinkage ratio of 4:1 covers object diameters from 0.80-65.00mm as standard, ratio of 2:1 covers object diameters of 0.45-11.60mm as standard. Apart from the standard dimensions, which are usually available in stock at short notice, we also manufacture customer-specific versions in terms of geometry, color or finishing. Dual heat-shrinkable tubing covers diameters from 0.00 to 25.15mm as standard, As a expert manufacturer of tubing and heat-shrinkable tubing we offer an extensive range of standard dimensions, which can usually be supplied at short notice and in smaller quantities. Apart from our standard dimensions, we also manufacture customized dimensions that are perfectly tailored to your product. These can usually be implemented promptly and effectively. Please contact us for individual solutions.

 
Marker Bands
Global provider of marker bands for the medical device industry. Our marker bands, manufactured in platinum iridium alloy (Pt90/Ir10) and gold. We cut to length, down to 0.25mm. We use a variety of manufacturing processes ie drawing, cutting, surface treatment in order to guarantee high precision and a burr-free finish. Common applications for marker bands include radiopaque marking, ring electrodes, cardiac rhythm management devices, stents and electrophysiology and other minimally-invasive catheter procedures.
Assembly/Automation
Complete in-house capabilities to enable us to design and prototype new solutions with one stop tooling, molding, stamping, automated assembly, calibration and testing. This single point accountability enables us to do more with every project. Scalable and proven manufacturing capabilities in tooling, both metal and plastic components, and automated assembly. Machining, molding, assembly & automation, rapid prototyping and additive manufacturing, stamping, ISO Class 8 clean room, full time dedicated engineering team, logistics/ vendor managed inventory (VMI).
 

Enterprises